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Riddell VSR4 Mini Helmet Conversion: Kra-Lite to Z2B Facemask Swap

Riddell VSR4 Mini Helmet Conversion: Kra-Lite to Z2B Facemask Swap

Riddell VSR4 Mini Helmet Conversion: Kra-Lite to Z2B Facemask Swap

While this guide uses a Riddell Z2B mini facemask as the example, the same process applies to most custom metal mini facemasks installed on a Riddell VSR4 mini helmet.

This conversion replaces the bulky, outdated Kra-Lite facemask with a sleeker, more realistic option—dramatically improving the look of the VSR4 while keeping it display-ready for collectors.

Build Difficulty & Overview

  • Difficulty: ⭐⭐⭐ Intermediate

  • Estimated Time: 20–30 minutes

  • Reversible: Partial (new mounting holes required)

Supplies Needed

Step 1: Remove the Original Facemask

Remove the original Kra-Lite facemask from the mini helmet.

You may also remove the chinstrap for additional working room, though this is optional.

Step 2: Install Clips on the New Facemask

Attach all four mini facemask clips to your new facemask
(Riddell Z2B plastic mini facemask shown in this example).

Ensure each clip is fully seated before mounting.

Step 3: Mount the Top Clips

Install the top two clips using the existing holes.

Leave the screws slightly loose so the facemask can be adjusted.

Step 4: Position the Facemask and Mark New Holes

Position the facemask at your desired depth.

Use a straw, pencil, or other cylindrical object inserted through the facemask to keep both sides evenly spaced from the shell.

Once aligned, mark the locations for the new side clip screw holes with a pencil.

Step 5: Create Pilot Holes (Optional but Recommended)

Remove the facemask.

Using a helmet shell pilot hole awl tool, carefully create small pilot holes at each pencil mark. This helps keep the drill bit from wandering.

Step 6: Drill the New Screw Holes

Using a mini helmet facemask clip or rivets drill bit, drill the two new holes.

Tips:

  • Use the slowest speed setting

  • Apply light pressure

  • Watch drilling depth carefully to avoid contacting the jaw pads inside the helmet

Step 7: Final Installation

Reinstall the facemask and secure all four facemask clips.

Tighten the screws snugly, but do not overtighten.

Final Result

This simple conversion dramatically modernizes—or customizes—the look of a Riddell VSR4 mini helmet while remaining collector-focused and display-ready.

Tags:
Riddell VSR4 Mini Helmet Conversion Series